What is the Best Way to Clean Fiber Optic Connectors?
Fiber Optic Microscope versus Fiber Optic Video Inspection Probe
What Are Some of the Different Fiber Optic Cable Jacket Ratings
There are several parts that make up a fiber optic cable; starting with the core, to the cladding, followed by the coating, the strength member and lastly the outer jacket. The outer jacket is the cover that gives protection and shielding, especially to the optical fibers. Whether it is meant to be indoor/outdoor, UV rated or armored, the jacket is what keeps the fiber protected and useful. Above all of these, the outer jacket is the first layer of protection to the fiber so it can withstand different conditions such as fire, moisture, chemicals, and stress during installations and maneuvering.
The National Electrical Code (NEC) has a classification system for optical fiber cables. The system specifies the requirements regarding how the fiber cables will endure under fire conditions. These requirements concentrate on how these cables can add a dangerous amount of fuel and smoke and transmit fire from one place to another.
Plenum
OFNP – Optical Fiber Non-conductive Plenum – refers to the specific fire code rating of cable that is flame resistant and emits the least toxic fumes or smoke when burned. Plenum rated cables have a higher fire rating and are for both commercial and residential use. They are considered the safest rated cable among jacket types. These cables are primarily used in ducts or pathways for heated and cooled return airflows. These spaces are usually above a ceiling or below a floor that serves as heated or cooled inhabited areas.
Plenum cables are purposely built with a jacket that gives off low amounts of smoke and that is flame retardant. Being able to deter the spread of flames and toxic fumes are the main uses for this jacket rating. The word plenum refers to the space in which air is circulated by a HVAC system. Drop ceilings and raised floors are perfect for the application. Plenum cables still use PVC (Polyvinyl Chloride) in the construction of the plenum jacket but special additives are put into the jacket material in order to make it more flame retardant. The NEC defines plenum cables by the airspace they are put into. Plenum rated cables are often used in building construction, typically they are used as communication cables for the building’s computer and telephone networks. Use of plenum areas for cable does pose some hazard in the event of a fire. This is because there are fewer barriers to contain smoke and flames.
Riser
OFNR – Optical Fiber Non-conductive Riser – is constructed of PVC and will emit toxic fumes when burned. Riser cables are to be run only in non-plenum areas. Plenum can usually replace riser but riser cannot replace plenum. Riser rated cables are typically used in the riser areas of buildings and in vertical telecommunications infrastructures. They connect from one floor to another and are used within shafts in accordance with section 800.53(B) of the NEC (National Electrical Code). They typically have load bearing strength members since they need to be upright without placing added stress on the fiber.
OFNR cable is resistant to oxidation and degradation but still gives off heavy black smoke and toxic gases when it is burned. Yet it is perfectly fine to use as a patch cord or for single in-wall runs. If you want to use it in a building, the building must feature a contained ventilation system and have good fire exits. Location is extremely important for these types of cables.
LSZH – Low Smoke Zero Halogen
These types of cables are made with halogen free materials and although they still emit smoke it is a much safer alternative. This type of cable jacket has superior safety characteristics. This rating offers low smoke, low toxicity and low corrosion standards. Tunnels, enclosed rooms, aircraft, and other minimum-ventilation areas are prime spots for the use of LSZH cables because areas like these are more difficult to escape from quickly. There are many different types of LSZH jacketed fiber optic cables provided for many different uses. The primary use for these types of cables is to satisfy the need for safety and environmental protection. Hospitals, schools and airports are good examples of where these cables should be installed. Due to the amount of people and the serious need for the protection of those people and equipment from toxic matter and gases should a fire ever occur. These cables are especially popular outside the United States, specifically for plenum spaces. Although it may seem as if you can replace plenum with LSZH cables, that’s not really the case. The difference is that while there is a lower smoke rating for LSZH, plenum cables have higher fire spread rating.
Cable tray rated
Tray cables are designed for just that, installation in cable trays. Primarily they are used in industrial control systems, factories, wind turbines and other severe environments. They can be rated for use indoors, outdoors, and in corrosive areas, for hazardous locations or high electrical noise areas. This cable was first introduced in order to combat failures in power and communication applications. There are several different kinds of cables to choose from, these include: Tray Cable (TC), Power Limited Tray Cable (PLTC), Instrumentation Tray Cable (ITC), Exposed Run (ER), and Wind Turbine Tray Cable (WTTC). Effective in direct sunlight as well as underground, these types of cables are extremely versatile in their application. Although cable in tray is viewed as being exposed to a greater risk of mechanical damage and it can be a potential ignition source or fuel load in a fire scenario. Due to this the NEC has a specific requirement in order to ensure the safety and quality of these fiber runs.
When choosing a jacket rating it is important to understand the placement and application where the cables will be run. It is pivotal that the cables meet local code requirements for the installations as well. These ratings are designed to prevent hazards and reduce risks to human and environmental health. We put on a jacket to prevent uncertainties from happening to our body, such as a cold or the flu. Fiber optic cable jacketing is very similar in the sense that we apply a certain compound to prevent a dangerous mishap, or if it does happen in the environment of the application.
Winter is coming… be sure to put on the appropriate jacket! .
Why should I calibrate fiber optic test and splicing equipment?
Would you drive a car with a speedometer that gives you faulty readings? How can you tell how fast you were driving? Optical testing equipment that is out of calibration will also cause faulty test readings. A fusion splicer that is out of calibration will produce inferior splices. False readings from an OTDR and a poor connector splice joining cable will cost you time and money. Not to mention customers and network owners who would question your fiber optic installation work. How do you expect to evaluate your installation or repair with equipment that has not been calibrated?
As demand keeps growing, more and more of today’s fiber optic network owners are demanding that their networks handle the increased speed needed to keep up with those demands. This means that your splice equipment and cleaver need to be up to the job. With this increased need for speed, today’s loss budgets are lower than ever. These budgets need to be met. Test equipment must be more accurate than ever.
Items that need to be calibrated
You need to remember your OTDR is an important piece of diagnostic equipment. It must be calibrated at specific intervals to ensure correct diagnostics. A power meter & light source is another important piece of testing equipment in your arsenal. This tool consists of transmitter and receiver. It measures the power of an optical signal that is passed through the fiber cable. When two ends of optical fiber are permanently welded together by an electrical arc, this is known as a fusion splice. Arc calibration is a must for the proper splice to take place. Do not forget the optical fiber cleaver. Cleaving is the process of breaking or cutting of the fiber. A fusion splice requires the use of a highly accurate cleaver. As you can see the each piece of equipment mentioned has a specific job. Not calibrating a cleaver or a fusion splicer can mean a poor splice. Without calibration, optic test equipment such as the OTDR and power meter & light source are somewhat useless in determining things like the quality of connectors and splices.
What is a loss budget?
This calculation is the total optical power loss that the system is allowed to have. This amount is determined by the power losses resulting from the total amount of equipment that the system has. A loss budget for fiber optic networks is derived from installation of items such as patch cords; couplers, adaptors, splices, cable and any additional optical components installed in the system. This is determined when the network is designed. After it is installed this loss must be tested to see if the budget has been met. Is the splice that has been made to extend the cable acceptable? How about a connector? Was it installed properly? Another equally important reason for OTDR testing, is once the system is active, later on if a problem presents itself, you can go back to the original test. You could then compare the new test to the original test and determine the problem quickly and easily. This is why accurate OTDR testing equipment must be maintained. In order for that piece of equipment to be accurate it must be calibrated on a regular basis.
Calibration is not an option. It is a must.
Put calibration off and it could cost you more than the cost of the calibration itself. Incorrect readings could have technicians thinking the installation is better than it really is or just the opposite. Your company name depends on quality and accuracy. It is not worth saving a few bucks on calibration. During the year your equipment such as splicing equipment is subjected to all sorts of events that can cause it to go out of calibration. If you are in the south heat can be your enemy. Up north freezing temperatures are not your friend. Have you left your equipment in your truck only to be bounced around? All those bumps, drops and bangs add up to inaccurate readings. Dirty conditions are no help either. In many instances in order to get paid you need up to date certified testing equipment. If you are certified for ISO 9001 you need your equipment calibrated. ISO clause 7/6 reads in part as; Control of monitoring and measuring equipment. The organization shall determine the monitoring and measurement to be undertaken and the monitoring and measuring equipment needed to provide evidence of conformity of product to determined requirements. The organization shall establish processes to ensure that monitoring and measurement can be carried out and are carried out in a manner that is consistent with the monitoring and measurement requirements. Remember, calibration is always a must when the measurements from your equipment are critical – It’s that simple.
What exactly is calibration?
When you calibrate any piece of equipment the unit to be calibrated is compared to a unit of a known value. This known value comes from another similar device of known accuracy and precision. Equipment that has a laser which is being calibrated means that laser must fall within a specific acceptable range. Should the equipment being tested be found to be “out of calibration” and produces faulty readings, the equipment must be repaired or adjusted so it falls within the acceptable specified range of measurement.
What is NIST Calibration?
NIST stands for National Institute of Standards and Technology. They provide services to make sure the equipment being calibrated is measured up to a particular piece of equipment similar to that of the equipment being calibrated. NIST certifies that that the lab testing to equipment uses a method that meets the standards of the NIST and must match the NIST measurement standard for a particular piece of equipment. For fiber optic purposes, that would be equipment such as an OTDR, a fusion splicer, cleavers, power meters and lights sources.
In simple terms when using the NIST method you need an unbroken chain of documents; your piece of equipment and components are compared to our piece of equipment which in turn was compared to a piece of equipment from the NIST which is within a stated tolerance. NIST sets the tolerance and it is correct. Our equipment was compared to the NIST equipment so we know ours is correct. Finally yours is compared to ours and found to be correct. That is an unbroken chain. This unbroken chain which is traced back to NIST standards for accurate measurement is how uniformity is maintained. Once your equipment has been tested and meets NIST standards you will receive a calibration certificate paper work stating the results and the date. This means your equipment has met the highest test standards. A big plus would be getting that certification from an ISO compliant calibration company.
What is ISO?
The International Organization for Standardization (ISO) is the world’s largest non-governmental organization developer of standards. ISO 9001 is the most sought-after and internationally acclaimed management system standard. They have created over 22,808 International standards and goals. Their standards are voluntary. Companies who seek out this standard are ensuring that their customer requirements are met accurately and consistently. When it comes to calibration a company is working to meet a set of regulatory requirements which in turn will improve company performance, which will improve product and service quality. This method in the end will benefit the customer by assuring them that the ISO certified company has met the exacting ISO standards to bring them a better product.
Conclusion
Over time even a well cared for piece of test equipment can lose its’ accuracy. You must have your equipment calibrated as suggested by the manufacturer. However, in many instances you may need to get it done sooner, as many conditions that the equipment is subjected to may alter or falsify your test results. As networks need to increase their efficiencies loss budgets are becoming smaller and smaller. Only calibrated equipment can assure you are correctly within that budget. Calibration is not really an option. It is a must. Always use a lab that will test to NIST standards and if possible use an ISO certified test lab. Accurate results will always save you time, money and your company reputation.
Types of Fiber Optic Attenuators
Fiber Optic Attenuators
When looking at fiber optic attenuators, people always have several questions as to why would you purposely put attenuation on a fiber optic network. When testing fiber, attenuation is one of the key points that you are looking for. You want your attenuation to be as low as possible, so that you can fit the link budget that you are trying to meet or beat. For those that don’t know, attenuation is the amount of light or signal lost over a span or link. When building a network, customers are always looking to cover distances as far as possible and sometimes they add a fiber amplifier to boost signals to make sure that they reach to the end of where they are running fiber so that a signal will reach every customer or place that it needs to. Sometimes adding in an amplifier causes a higher power laser to be used, which in turn, if the signal is only going a short distance to your first location, can cause the light signal to be too strong when it hits the optical receiver. It can either distort the signal or it can burn up the optical receiver. This is where an attenuator that purposely adds in loss is useful and necessary. Attenuators come in several different types, and have many different levels of attenuation to assist in creating the perfect balance for a network. Let’s dig into the different types of fiber optic attenuators to give you a better idea of the different ways you can help to create loss and potentially save you money in equipment costs.
Male to Female Optical Attenuator
The common optical attenuator that I usually sell the most of is the male to female style attenuators. These attenuators are used at the end of a patch cord and typically get plugged in at the receiving side of your transmission. Some refer to these as in-line attenuators, because they are put directly into a switch and a patch cable is plugged in. These come in 1 db increments and go from 1dB to 25dB in attenuation levels. They come in the four most common fiber connector types in both UPC and APC polishes. Often the level of attenuation that is perfect for the application is unknown. Most customers will buy a hand full of each dB level from 1 to 10. When on a job the amount of attenuation needed varies so they have a variety and it becomes a “try it till it works” process. Meaning, if they start with 5dB and it is too much and shuts the signal off, you would know that you need less attenuation and your next level to try would be 4dB. Repeat the process until the desired attenuation is achieved.
Female to Female Optical Attenuator
There are attenuators that allow you to plug two male connectors to each other. These are the bulkhead style female to female attenuators. They tend to be wavelength specific. This means for the desired attenuation it is only guaranteed at the specified wavelengths – 1310nm or 1550nm. This style uses a wavelength sensitive neutral density filter that assists with achieving the proper level of attenuation. When using this type, they only come in four different dB levels. In increments of 5 – so 5, 10, 15 or 20dB is what you can get these in. Use this style when you know exactly the dB level of attenuation needed and what wavelength you need the attenuation to be on.
Variable Optical Attenuator
Rather than getting several different dB levels of attenuators, there are some other types of attenuators that allow you to change the amount of loss. One of these styles is called a variable optical attenuator. It uses a device in the middle of a patch cord that allows you to turn a screw to change the amount of attenuation. It ranges from the 1dB to 20 dB and works on both 1310nm and 1550nm wavelengths. This one will have a specific connector on each end. By turning a nut on the device it helps separate the connectors or helps to pull them back together. This will change the amount of loss in a system because connectors are meant to have the end faces touching to eliminate that loss.
Another type that we have is an air gap attenuator. These are only available for the ST and FC style connectors. This one uses its name and puts different levels of space (air) between a mated pair of fiber optic connectors. Air attenuators involve the use of “washers” to cause attenuation by creating distance between the end faces. The washers have different thicknesses to help change the amount of loss. This kind of washer style attenuator does not have specific dB levels as there are other factors that can affect the amount of loss at that point. They do however have different colors to help you to know which one you have tried through your test process. Unlike the male to female attenuators, the washers are placed at the light source or transmitter and not the receiving side.
Another form of attenuator is known as passive style attenuators. This is where you use a device to help attenuate a patch cord that is already in place. We have two different options that we would consider this type. One is a Clip On attenuator that can be used on a 3 millimeter jacketed fiber and has the ability to go from zero dB to 47dB for the wavelength of 1550nm. For a wavelength of 1310nm the levels will be zero to 21 dB. When the Clip On attenuator is put on a fiber, the way it works is by bending the fiber to cause the desired loss that is required. This device can be reused and does not affect the performance of the fiber once removed. The other one that would fall in this category would be the 3 step attenuator. This one only works on wavelength of 1310nm. There are three different ranges, 2-7dB, 5-15dB and 5-20dB. This device works by exceeding the recommended bend radius of the fiber without introducing any back reflection.
As you can see, attenuators can have a very important role in certain networks. They may sound counterproductive in the sense that when running fiber you are looking for the smallest amount of loss. Attenuators not only create loss but can assist in a network that has too much light going through which can affect the signal and cause data loss on a link. It is funny to think that a part that costs around 12 dollars can have a big impact on a network that cost a lot more to put together.